Sharp Printer AL-840 Manual de usuario

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SERVICE MANUAL
CODE: 00ZAL840//B1E
BASIC MANUAL
DIGITAL COPIER
MODEL AL-800/840
SHARP CORPORATION
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
Parts marked with "!" is important for maintaining the safety of the set. Be sure to replace these parts with specified
ones for maintaining the safety and performance of the set.
[ 1 ] OPERATING PRINCIPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1. Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2. Outline of operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
A. Paper path and imaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
B. Image process and data flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
3. Operations of each section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
A. Paper feed, paper transport section . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
B. Scanner (reading) section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
C. Scanner (writing) section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
D. Image process section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
E. Fusing/paper exit section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
F. Drive section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-27
G. Electrical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
CONTENTS
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Indice de contenidos

Pagina 1 - AL-800/840

SERVICE MANUALCODE: 00ZAL840//B1E BASIC MANUAL DIGITAL COPIERMODEL AL-800/840SHARP CORPORATIONThis document has been published to be usedfor after sal

Pagina 2 - [1] OPERATING PRINCIPLE

The paper feed roller is of circular form, and double paper feed isprevented by the separate sheet.The paper feed clutch lever is provided to prevent

Pagina 3 - Image process section

(2) Major partsNo.PartsNoteCode Signal name Name Type Function/operation Active condition1 Scanner lampcontrol PWBDrives the scanner lamp.Maintains th

Pagina 4 - 2. Outline of operations

(3) Operationa. Wiring diagram* Copy lampA cathode ray tube (Xenon lamp) is used as the light source forreading images.To maintain the lamp light quan

Pagina 5 - DATA FLOW DIAGRAM

* CCD unitImages (light) is converted into an electrical signal (analog signal) bythe CCD.The image signal read by the CCD is converted into a digital

Pagina 6 - (1) Outline

No.PartsNoteCode Signal name Name Type Function/operation Active condition1 SYNC SYNC IN Laser beam sensor Bin diode Detects the laser beam position.B

Pagina 7

The scanning mirror is a 6-surface mirror. Six lines are printed for onerotation of the scanning motor. Laser beams reflected by the scan-ning mirror

Pagina 8

(2) Image forming process diagramThe operation of this section are composed of the six processes:charging, exposure, development, transfer, separation

Pagina 9

(3) Major partsa. Photoconductor sectionNo.PartsNoteName Type Function/operation1 OPC drum OPC Forms latent electrostatic images.2 OPC drum earth elec

Pagina 10 - Clutch R sleeve

b. Development sectionNo.PartsNoteName Type Function/operation1 Developing roller Attaches toner to the latent electrostaticimages on the OPC drum to

Pagina 11 - (2) Major parts

c. Transfer/separation sectionNo.PartsNoteName Function/operation1 Transfer roller Transfers toner images on the OPC drum onto the paper.2 Transfer ro

Pagina 12 - (3) Operation

[1] OPERATING PRINCIPLE1. Block diagramCCDCPUASICMEMORYMEMORYICU PWBASICHOST(PC)KEYAC POWERControl signal, detection signal, drive signal, control dat

Pagina 13 - C. Scanner (writing) section

(4) System diagram(5) Operationa. Wiring diagramDC-200VDC-310VDC+500VDC-850VAC600V(P-P)DC +3.5KVAC600V(P-P)DC –850VDC +200VDC –310V–310V/+200Vselectio

Pagina 14 - (4) Operation

b. Major parts functions and operations1 Developingroller5 Toner seal 9 Dischargebrush2 Doctor 6 Transfercharger roller10 Main chargerbrush3 Toner sti

Pagina 15 - D. Image process section

c. Actual image forming processStep 1 (Cleaning, charging): Residual toner on the OPC drum isstirred and negative charges are dis-tributed evenly on t

Pagina 16

Step 3 (Development): Toner is attached to the latent electrostaticimages formed on the OPC drum.Toner enters between the developing roller and the do

Pagina 17 - (3) Major parts

The positive charges are attracted to the OPC drum which is nega-tively charged, and put on the paper transported between the transferroller and the O

Pagina 18

d. OPC drum surface potential<1> OPC drum surface potential shift in printing<2> OPC drum surface potential and developing biasvoltage dur

Pagina 19

E. Fusing/paper exit section(1) OutlineToner attracted to the paper in the transfer section is fused by heatand pressure of the heat roller. The heat

Pagina 20 - (5) Operation

(3) Operationa. Wiring diagramb. OperationThe heater lamp ON/OFF is controlled by the detection signal (volt-age value) from the thermistor to maintai

Pagina 21 - <5> High voltage unit

F. Drive section(1) OutlineThe main motor drives the paper feed section, the transport section,the image process section, and the fusing section . The

Pagina 22 - OPC drum

G. Electrical section(1) Block diagrama. Major sections operations and functionsMCU (PCU) PWBThe CPU controls the engine, and the ASIC performs image

Pagina 23 - Transfer roller

Scanner (read) section In this section, the copy lamp (cathode ray tube, Xenon lamp)radiates light onto a document, and the reflected light is detecte

Pagina 24

ICU PWBPrint data from the host (PC) are developed by the ASIC and the linememory (DRAM) to converted into full dot image data, which are thenoutputte

Pagina 25 - Toner attraction

qCOPYRIGHT  1998 BY SHARP CORPORATIONAll rights reserved.Printed in Japan.No part of this publication may be reproduced,stored in a retrieval system,

Pagina 26 - E. Fusing/paper exit section

2. Outline of operationsA. Paper path and imagingPaper is fed, transported, and discharged through the path indicatedwith the arrow in the figure belo

Pagina 27 - MCU(PCU) PWB POWER SUPPLY PWB

(2) Printer modeP1) Print data (compressed data) are sent from the host. (Imagedata (Data 1 – 8)P2) Print data are developed by the ASIC and the line

Pagina 28 - F. Drive section

3. Operations of each sectionA. Paper feed, paper transport section(1) OutlineThe paper feed tray contains about 200 (250) sheets of paper.The paper i

Pagina 29 - G. Electrical section

No.PartsNoteCode Signal name Name Type Function/operation Active condition1 PE SENSOR PEMP IN Paper emptydetectorPhototransmissionsensorDetects paper

Pagina 30 - MCU PWB BLOCK DIAGRAM

(3) Operationa. Block diagramb. Operation* The main motor is a 4-phase stepping motor of 2-phase excite-ment bipolar system, which serves as the drive

Pagina 31 - 1998 BY SHARP CORPORATION

(Paper release operation)The lock lever arm is always pressed onto the paper release lever bythe spring. When the paper release lever is pulled towar

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