Sharp IV-S30 Manual de usuario

Compact image sensor cameraIV-S30User’s Manual (Introduction and Hardware)Version 2.1Produced in Sept. 2000< Controller >-IV-S31M-IV-S32M-IV-S33

1-1Outline1 Chapter 1: OutlineThis compact image sensor camera system, the IV-S30 (using the IV-S33M controller), dramaticallyreduces overall processi

7-17Simplified Menu Operation7[2] Setting the position evaluation conditionsSet the X and Y coordinates for the image to be measured, and the OK range

7-18Simplified Menu Operation77-9 Setting the existence inspection conditionsThe existence inspection function lets you determine whether or not a wor

7-19Simplified Menu Operation7[1] Setting the measurement conditionsDefine the binary measurement area using a rectangular window.ËËËËË Setting proced

7-20Simplified Menu Operation75. Press the SEL key to change the screen to the freeze mode.- The indicator in the upper right corner of the screen wil

7-21Simplified Menu Operation7ËËËËË Threshold value settingThe IV-S30 treats the "areas darker than the lower limit value" or "brighter

7-22Simplified Menu Operation715. Press the ESC key to display all of the measurement condition items.16. Move the cursor to the "OPS-MENU"

7-23Simplified Menu Operation7[3] Setting the measurement conditions for correcting a positionWhen the "3 XY CORRECTION" item is set to &quo

7-24Simplified Menu Operation7[4] Setting the evaluation conditions for correcting a positionSet the X and Y coordinates of the image used for making

7-25Simplified Menu Operation77-10 Measurement triggering[1] Trigger measurementThe IV-S30 has three methods for triggering measurements, as shown bel

7-26Simplified Menu Operation7(3) Triggered by a message on the general-purpose serial communication portIn this method, the IV-S30 and a personal com

1-2Outline1• High-speed processing now possible using a high-speed camera and a partial-imagecapture functionThe IV-S30 (with the IV-S33M controller)

7-27Simplified Menu Operation77-12 Specify the system conditionsThis section describes how to set the communication conditions and system time.[1] Com

7-28Simplified Menu Operation7[2] Specify the computer link conditionsWhen you want to use computer link communications, you must specify the communic

7-29Simplified Menu Operation7[3] InitializationIf you initialize the IV-S30, the specified measurement conditions, evaluation conditions, operationco

7-30Simplified Menu Operation7[5] Setting the system time (IV-S32M/S33M)Set the time displayed on the monitor for the IV-S32M/S33M.1. Move the cursor

7-31Simplified Menu Operation7[6] Camera setting (IV-S33M)Select the camera type (standard, high-speed, or EIA) that is connected to the controller.-

7-32Simplified Menu Operation7ËËËËË Comparative examples of image capture times1 When a standard camera is used and the partial image size is 50 % (24

8-1Specifications8Chapter 8: Specifications8-1 Controller (IV-S31M/S32M/S33M)*1. The gray search time is true when the search area is 256 x 256 pixels

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8-3Specifications8metIsnoitacificepSM13S-VI M23S-VI M33S-VIerutarepmettneibmaegarotS07ot02-oCerutarepmettneibmanoitarepO54ot0oCytidimuhtneibmanoitarep

8-4Specifications8metIsnoitacificepS,dradnatS1C03S-VI,orciM2C03S-VI,deepsthgiH3C03S-VIthgihdnaorciM4C03S-VI,deepslacitpOmetsysdohtemtnuomsneLtnuomCmot

1-3Outline1• You can cut your camera costs by using your current camera (IV-S33M)Two, commercially available EIA cameras can be connected using an IV-

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8-6Specifications8metI snoitacificepShtgnelllarevO)7CK03S-VI(m7,)5CK03S-VI(m5,)3CK03S-VI(m3htaehselbaCedilorhclynivyloPsrotcennocoediVrotcennocelamnip

8-7Specifications88-3 Support tools[1] Monochrome monitor IV-09MTItem SpeicficationsPower input voltageInput capacitySignal voltageScreen display reso

8-8Specifications8[2] LED lighting equipment IV-60LD specifications73.6**77.332.544.819.8 1773.677.3906225332 3219.8 17 44.8 32.53434Camera centerCame

9-19Operation Examples (Simplified menu: Positioning measurement)metI egaP1-9unemdeifilpmiS]1[tnemerusaemgninoitisoP5-9ot2-9]2[noitcepsniecnetsixE9-9o

9-2Operation Examples (Simplified menu: Positioning measurement)99-1 Simplified menu[1] Positioning measurementThe following sections cover an example

9-39Operation Examples (Simplified menu: Positioning measurement)1REG NO 1P-SCH 2P-SCH51F.IMG C1 L431352OPS-MENUOPS-MENUReference image areaRef

9-4Operation Examples (Simplified menu: Positioning measurement)925313MATCH LVL(MDL0) -10000~+10000 1X COORD.(MDL0) 000.0~511.0 X0=253.0

9-59Operation Examples (Simplified menu: Positioning measurement)Continued from the previous page (*2)Press the TRG/BRT key, and the result of measur

9-6Operation Examples (Simplified menu: Existence inspection)9111223[SELECT MENU]1STANDARD MENU (STD RUN-MENU)2SIMPLIFIED MENU (SEL EASY MENU)[SIMPLIF

1-4Outline1• Measure a large number of object types: the IV-S30 can register up to 64 object typesThe IV-S30 can keep track of more than one set of me

9-79Operation Examples (Simplified menu: Existence inspection)1REGISTER NO. 0(0~7) NO YES1F.IMG C1 L4132365OPS-MENU1REGISTER NO. 0(0~7) NO YES2MEA

9-8Operation Examples (Simplified menu: Existence inspection)9152351463THRESHOLD U.LM255 L.LM100(0~255)4INVERT B/W NO YESOPS-MENUL.LM100(0~255)1RE

9-99Operation Examples (Simplified menu: Existence inspection)*2F.IMG C1 LVX.XX (TYPE00)OKMEAS XXXXms 2000-08-01 10:30MEASUREMENT1 EXISTENCECH

9-10Operation Examples (Standard menu: Area measurement by binary conversion)9111[SELECT MENU]1STANDARD MENU (STD RUN-MENU)2SIMPLIFIED MENU (SEL EASY

9-119Operation Examples (Standard menu: Area measurement by binary conversion)OPS-MENU RETURN LOCK EVALUATION NUM-CALC OUT-COND2413[TYPE MEAS CO

9-12Operation Examples (Standard menu: Area measurement by binary conversion)91REGISTER NO.0(0~15)31T.IMG C1 L12To the next page(8) Image adjustment

9-139Operation Examples (Standard menu: Area measurement by binary conversion)1414236THRESHOLD U.LM255 L.LM100(0~255) OPS-MENU RETURN LOCK EVALUA

9-14Operation Examples (Standard menu: Area measurement by binary conversion)9F.IMG C1 L VX.X(TYPE00)OKMEAS XXXXms XXXX-XX-XX XX:XXMEASU

9-159Operation Examples (Standard menu: Positional deviation measurement)[2] Positional deviation measurementThe following sections cover an example o

9-16Operation Examples (Standard menu: Positional deviation measurement)91REGISTER NO.0(0~7)31T.IMG C1 L2413Search areaReference area(5) Setting the

1-5Outline11-2 Controller[1] Software version of the controllersThis manual describes the controllers (IV-S31M/S32M/S33M) and their respective softwar

9-179Operation Examples (Standard menu: Positional deviation measurement)135Reference image areaPositioning markSearch areaTo the next page(6) Setti

9-18Operation Examples (Standard menu: Positional deviation measurement)9(9) Setting the position evaluation conditions1. Move the cursor to the "

9-199Operation Examples (Standard menu: Positional deviation measurement)12233451[FINAL OUTPUT COND]1PAGE NO.0(0~7) NO YES2SET POSITION MOVE3INPUT

9-20Operation Examples (Standard menu: Positional deviation measurement)9REFERENCE IMGSYSTEM I/OOBJECT TYPE COND   □□□□□SAVINGTo the nex

9-219Operation Examples (Standard menu: Positional deviation measurement)F.IMG C1 L VX.X(TYPE00)OKMEAS XXXXms 1999-08-01 10:30MEASURE 0

G-1GlossaryGGlossary[A]ËËËËË Area filterA function used to eliminate an island if its area is smaller that the specified size after each of the object

G-2GlossaryGË Computer linkProgrammable controllers (PC) are equipped with communication protocols. The "computer link" is usedto transfer d

G-3GlossaryGË Expansion- See "Expansion and contraction to elimiate binary noise in the image."Ë Edge extraction- See "Space filter.&qu

G-4GlossaryGË Flat width- See "Edge detection."Ë Expansion and contraction to eliminate binary noise in the imageWhen an image is converted

G-5GlossaryG[G]Ë Gray scale check using the normalization correlation methodEven when the IV-S30 is looking at the same object as the object used for

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G-6GlossaryG[H]Ë Halogen lampLight source with halogen gas in the bulb. When a halogen lamp is lit, the halogen gas and vaporizedtungsten combine. Whe

G-7GlossaryGË Mask windowThe image being examined may contain an area that does not need to be processed. To eliminate suchan area, a mask window is u

G-8GlossaryGË PixelOn the CCD, the electrically charged elements are in close proximity, arranged in a matrix (480 lines invertical direction, 512 row

G-9GlossaryGË Progressive scan- See "Full pixel reading."Ë ResolutionThe CCD in the IV-S30 contains 512 pixels horizontally and 480 pixels v

G-10GlossaryGmetI stnetnoCgnihtoomS)retnec(morflevelyarglexipnaidemehtyficepS-.aera3x3gnidnuorrusehtottluciffiderastnemeleesionecniS-.tuptuoehttceffat

G-11GlossaryGReference image(Standard)Search coordinates use a pixel level of precision(High precision)Search coordinates use a sub pixel level of pr

G-12GlossaryG[W]Ë WindowThe IV-S30 captures images using CCDs, which are the light sensitive elements in the camera. The IV-S30 may capture more than

Appendix-1App.Appendix 1: Commercially available peripheral devicesDescribed below for your reference are peripheral devices needed to build a system

Appendix-2AppË Table of standard items related to the IV-S30 handled by SHARPThe items listed above are all Moritex products.s'PRAHS.rbNelcitra.r

I-1IAlphabetical Index[1,2…]1-point search ...

1-7Outline11-3 Measurement programThe IV-S30 integrates the following eight measurement programs: Positional deviation,degree of matchinspection, lead

I-2IConnection methodController (IV-S31M/S32M/S33M) ... 5-

I-3I[I]INIT-RAM (Initialize RAM) ... 7-29

I-4IMicro, high-speed camera (IV-S30C4) ... 4-3Mid gray le

I-5ISYS-CND (system conditions) ... 7-3Saving

I-6I[V,W]Vertical edge ...

1-8Outline1[2] Degree of match inspectionSearch area for positioningSearch area for positioningCriterion image for positioningCriterion image for posi

1-9Outline1Workpiece- Inspection procedurePur-poseExam-pleAppli-cationDetect the existence/absence and size of a workpiece when “the workpiece is one

1-10Outline1[7] Object identification (labeling) by binary conversionObjectsNo.1 No.2No.3No.5No.4No.6When there are several objects and the measuring

Thank you for purchasing the SHARP IV-S30 compact image sensor camera. Read this introductory user'smanual carefully to thoroughly familiarize yo

1-11Outline1- Inspection proceduresImage captureBinary conversionBlack/white evaluationof pointsAverage lightlevelLight level evaluationof pointsPurpo

1-12Outline1[10] Multiple position measurement (IV-S33M)The IV-S33M can detect up to 128 workpieces whose images exceed the specified matching level (

1-13Outline1[11] Multiple degree of match inspection (IV-S33M)Using the gray search function, the IV-S33M can detect up to 128 workpieces whose captur

2-1Precautions for Use2Chapter 2: Precautions for UsePay attention to the points below when handling the IV-S30.(1) Installation- Each device in the I

3-1System Configuration33-1 Basic system configuration[1] When the IV-S31M/S32M is used as the controller- A maximum of two cameras can be connected t

3-2System Configuration3[2] When the IV-S33M controller is used- A maximum of two cameras of the same type can be connected to the IV-S33M.- Mixed use

3-3System Configuration3 Product linesemanmetI emanledoM sliatedronoitacificepSaremaCdradnatS1C03S-VI)elbacaremacrosneltuohtiw(gnisuohniamaremaCorciM2

3-4System Configuration33-2 System configuration examplesThis section outlines the system configurations for measurement using an external trigger, s

3-5System Configuration3(3) When a personal computer is connected- Purpose/applicationMeasurement is started by an external trigger (a photo sensor or

3-6System Configuration3(3) When a personal computer is connected- Purpose/applicationMeasurement is started by a CCD trigger (sampling start input: p

Safety PrecautionsRead this user's manual and the attached documents carefully before installing, operating, or performing anymaintenance, in ord

3-7System Configuration3[3] System configuration example for measurement triggered by a command from apersonal computer- Purpose/applicationMeasuremen

4-1Part Names and Functions4Chapter 4: Part Names and FunctionsThis section describes the names and functions of the controller, camera (camera lens,

4-2Part Names and Functions4Lens mount section (M 15.5 x 0.5 mm)Cable connector2 Camera body1 Camera headCable length: 1 mHead cableCCD sectionφ17mmCa

4-3Part Names and Functions4(3) High-speed camera (IV-S30C3)- To connect an IV-S30C3 camera, use the IV-S33M controller and camera cable shown above.D

4-4Part Names and Functions4[2] IV-S30EA1 camera converter- To connect the IV-S30EA1 to the IV-S33M controller, use the cable supplied with the IV-S30

4-5Part Names and Functions4 Cable to connect the converter to the controller (supplied with the IV-S30EA1)2 CAMERA 2 connector 3 Converter connector1

4-6Part Names and Functions4[3] Camera lens (IV-S20L16)[4] Camera cable (IV-S30KC3/KC5/KC7)1. 6 CTV LENS 1:1.6 16mmfocus∞0.05m5.5 mm(Movable rang

4-7Part Names and Functions44-3 Remote keypad (IV-S30RK1)4 Image change key (SEL)1 Direction keys (up, down, left and right)5 Measurement start/br

5-15Connection and Installation MethodsLabelLight beamLight beamLabel detectionLight beamMeasurement of the center coordinates of a holeIV-S30C1or sim

5-25Connection and Installation Methods When using the IV-60LDThis paragraph describes how to use Sharp IV-60LD LED lighting equipment. For details ab

(4) Maintenance Warning- The IV-S32M/S33M controller contains a lithium battery. Do not expose the IV-S32M /S33M directly to flames as the battery may

5-35Connection and Installation Methods[2] Illuminance and shutter speedThe illuminance provided by the lighting equipment and the shutter speed must

5-45Connection and Installation Methods[3] Optimum lens and resolutionThe optimum lens for your system can be selected, based on the camera installati

5-55Connection and Installation MethodsThere is a relationships as shown on page 5-7 to page 5-9, among the camera installation distance, thefield of

5-65Connection and Installation Methods4000.00.10.20.30.40.50.60.70.80.91.0500 600 700Wave length [nm]Relative response800 900 1000The spectral sensit

5-75Connection and Installation MethodsLens focal length f=8mmView (mm)View (mm)View (mm)View (mm)Hori-zontalVerticalHori-zontalVerticalHori-zonta

5-85Connection and Installation MethodsView (mm)View (mm)View (mm)Vertical VerticalVerticalLens focal length f=35mmFocal lengthFocal length(mm)

5-95Connection and Installation MethodsVertical direction 15.00 Vertical direction 24.00Vertical direction 7.50Camera installation distance (mm)Focal

5-105Connection and Installation Methods(Vertical size x Horizontal size x Diagonal size) mm14" monitor magnification1/3" viewing fieldMagni

5-115Connection and Installation Methods5-2 Installing, connecting and wiring the IV-S31M/S32M/S33M controller[1] Connecting equipment to the controll

5-125Connection and Installation Methods3 Connect the monitor to the monitor connector (VIDEO: RCA jack) on the controller using themonitor cable (sup

Chapter 1: OutlineChapter 2: Precautions for UseChapter 3: System ConfigurationChapter 4: Part Names and FunctionsChapter 5: Connection and Installati

5-135Connection and Installation Methods[2] InstallationTo install the IV-S31M/S32M/S33M controller, secure the bottom of the housing on the mountings

5-145Connection and Installation Methods- External dimensions of the controller (IV-S31/S32M/S33M)10070251007025257070100CAMERA1 CAMERA2MODEEXTINT+24V

5-15Connection and Installation Methods 5[3] Connecting a power supplyConnect a commercially available constant-voltage power supply to the power term

5-16Connection and Installation Methods5[4] Connecting to the input/output terminals (parallel I/F)8 input terminals and 9 output terminals are availa

5-17Connection and Installation Methods 5(1) Input terminals (INPUT) X0 to X71 IV-S31M/S32M*1: For details about the settings on the [I/O CONDITIONS]

5-18Connection and Installation Methods52 IV-S33M*1: For details about the settings on the [I/O CONDITIONS] menu, see "Setting the Input/OutputCo

5-19Connection and Installation Methods 5(3) I/O portThe input/output terminals are isolated by photocouplers, to prevent malfunctions due to noise.

5-20Connection and Installation Methods5[5] Connection for communications with personal computer (general purpose serial I/F)Connect a personal comput

5-21Connection and Installation Methods 5(2) When communicating through the RS-422Specify the 4-wire or 2-wire RS-422 system on the [SET COMM PARMS] m

5-22Connection and Installation Methods5[6] Connecting a programmable controller using the computer link functionConnect a programmable controller to

Table of contentsSafety Precautions ...3Chapter

5-23Connection and Installation Methods 55-3 Installing and connecting the IV-S30C1/C2/C3/C4 camera[1] Installing and connecting the IV-S30C1/C3(1) Co

5-24Connection and Installation Methods5(2) Installing the camera bodyAttach the camera (IV-S30C1/C3) on the mounting surface with the camera angle br

5-25Connection and Installation Methods 5- External dimensions of camera angle bracket2822.55.539311710°10°60°20203.228251/4-20 UNC threaded hole (for

5-26Connection and Installation Methods5- When the camera cable (IV-S30KC3/S30KC5/S30KC7) is bent, its bending radius should belarger than 40 mm. If t

5-27Connection and Installation Methods 5[2] Installing and connecting the IV-S30C2/C4(1) ConnectionsUp to two IV-S30C2 micro cameras or IV-S30C4 micr

5-28Connection and Installation Methods52 Plug the camera connector on the camera cable (camera conversion cable) into the cableconnector on the IV-S3

5-29Connection and Installation Methods 5(2) Installation of the camera head1 Put the camera head through the bracket (supplied with the IV-S30C2/C4)

5-30Connection and Installation Methods5(3) Installation of the camera body1. Attach the camera mounting bracket (comes with the IV-S30C2/C4) to the t

5-31Connection and Installation Methods 5**Head cable* Bending radius: Min. 40 mm- External dimensions of camera angle bracket2822.55.539311710°10°60°

5-32Connection and Installation Methods55-4 Installing, connecting, and wiring the IV-S30EA1 camera converter[1] Connection to the IV-S33M controllerC

4-2 Camera ... 4-

5-33Connection and Installation Methods 5[2] Connection to an EIA cameraThis section describes how to connect a commercially available camera that con

5-34Connection and Installation Methods5[3] Installing the IV-S30EA1The bottom of the IV-S30EA1 camera converter should be installed by securing it on

5-35Connection and Installation Methods 5- External dimensions of the IV-S30EA110070251007025257070100CAMERA1 CAMERA2MODEEXTINT+24V0VFGCONTROLLERIV-S

5-36Connection and Installation Methods5148 89791113823870 151001IV-S33MOUTPUTINPUTPOWERY7Y0 Y1 Y2 Y3 Y4 Y5 Y6COMCOM＋24VX7X0 X1 X2 X3 X4 X5 X6READY0VV

5-37Connection and Installation Methods 5[4] Wiring of the IV-S30EA1 Connecting a power supplyConnect a commercially available constant-voltage power

6-1Setting and Operating Outlines6Chapter 6: Setting and Operating Outlines6-1 Setting and operating proceduresThe setting and operating procedures a

6-2Setting and Operating Outlines66-2 Standard menus and simplified menusThe IV-S30 has two types of main menu configurations: standard menus and simp

6-3Setting and Operating Outlines6[1] Menu configuration(1) Standard menu configuration(2) Simplified menu configuration (positioning)(3) Simplified m

6-4Setting and Operating Outlines6[2] Method for selecting the menu configuration(1) When power is first turned ON after the machine is deliveredWhen

6-5Setting and Operating Outlines61. Move the cursor to the "2SIMPLIFIED MENU" item with the up and down keys, and press the SET key.- The [

6-2 Standard menus and simplified menus ... 6-2[1] Menu configura

6-6Setting and Operating Outlines66-3 Power on setting menuFollow the procedure described below when turning ON the power to the IV-S31M/S32M/S33Mcont

6-7Setting and Operating Outlines66-4 Camera settingThe cameras that can be connected to IV-S31M/S32M/S33M controllers are as follows:* You cannot use

6-8Setting and Operating Outlines6(2) Camera synchronizationWhen an EIA camera is used, you have to set the camera synchronization mode (internal or e

6-9Setting and Operating Outlines63 Timing chart Internal synchronization External synchronizationNote: When an EIA camera is used, the last (lowest)

7-1Simplified Menu Operation7Chapter 7: Simplified Menu Operation7-1 Operation screenWhen the simplified menus are selected, supply power to the contr

7-2Simplified Menu Operation71 Object type No. (00 to 15: IV-S31M, 00 to 31: IV-S32M, 00 to 63 : IV-S33M)2 Final evaluation result3 F C1 L ●4 LOCK

7-3Simplified Menu Operation78 Menu bar[Image display area]The size of the area where the image is displayed on the monitor is 512 (horizontal) pixels

7-4Simplified Menu Operation7Ë Ë Ë Ë Ë Changing operationTo change the image display mode between "freeze" and "through," use the

7-5Simplified Menu Operation7[3] Changing camerasWhen two cameras have been connected to the controller, select the camera whose image will bedisplaye

7-6Simplified Menu Operation75 Specify the display details on the MAIN OPS MENU.- The presence or absence of the message display. - The presence or ab

7-12 Specify the system conditions ... 7-27[1] Communica

7-7Simplified Menu Operation77-5 Setting the operation conditions[1] Image captureSpecify the range of lines which will be captured during operation.Ë

7-8Simplified Menu Operation7[2] Message displaySelect "YES" or "NO" to display messages on the MAIN OPS MENU.Selecting "NO&q

7-9Simplified Menu Operation7[3] Pattern displaySelect "YES or NO," to determine whether to display windows and other markings over the work

7-10Simplified Menu Operation7[4] Binary image displaySelect "YES or NO" to display a binary image on the MAIN OPS MENU.ËËËËË Operation proc

7-11Simplified Menu Operation77-6 Setting object typesSpecify the type of object to be measured. A number of object types can be registered (16 types

7-12Simplified Menu Operation77-7 Setting the shutter speed- The shutter speed can be set independently for each object type.- Since the shutter speed

7-13Simplified Menu Operation77-8 Setting the positioning conditionsIn the positioning function, you can measure the absolute position of the workpiec

7-14Simplified Menu Operation7[1] Setting the measurement conditionsSet the reference image area and the search area using rectangular windows.ËËËËË S

7-15Simplified Menu Operation75. Press the SEL key to change the screen to the freeze mode.- The indicator in the upper right corner of the screen wil

7-16Simplified Menu Operation79. After the image window position has been set, move the cursor to the "REG." item using the leftand right ke